Automatic Brush Segregation Machine Manufacturers in Bangalore

This machine is designed to automatically segregate multiple bush variants based on their diameter or dimensional tolerance using vibration-based orientation and precision gauging technology. It completely eliminates manual sorting errors and enables high-speed, zero-mistake part feeding to downstream assembly or inspection lines.

Key Features & Technology:

• Automatic bulk loading through vibratory hopper & bowl feeder.
• Variant differentiation with ±0.2 mm (200 micron) dimensional accuracy.
• High-frequency vibration & gauging ensures perfect orientation & sorting.
• Integrated Poka-Yoke — wrong part is rejected before reaching next station.
• Auto rejection & bin segregation (OK / NOT OK / Variant-wise).
• PLC + HMI-based system with live error count & cycle time monitoring.
• Compatible with camera / vision upgrade for future AI-based validation.

Advantages:

• Replaces 100% manual dependency in sorting operations.
• Ensures consistent and repeatable accuracy even in high-volume production.
• Prevents line shutdowns or tooling damage due to wrong bush insertion.
• Highly suitable for auto bush, valve guide, bearing sleeve, EV powertrain parts, etc.