The Fuel Filter Assembly Line is a modular, semi-automatic / automatic assembly and end-of-line validation system engineered for high-precision automotive filtration components. It is designed to meet OEM & Tier-1 production standards, ensuring zero-defect output, flexible variant handling, and complete digital traceability.
Unlike conventional manual jigs, this system integrates intelligent pneumatics / servo-controlled actuation, Desoutter or Kilews torque system, and high-accuracy Poka-Yoke error-proofing, ensuring zero operator dependency and 24×7 production readiness.
System Capabilities
- Part Auto Loading & Orientation via sensor-based Poka-Yoke.
- Precision Pressing with pneumatic / hydro-pneumatic / servo actuation.
- Torque & Angle Controlled Screw Tightening (Desoutter / Kilews controller).
- Leak-Test / Vacuum / Flow Test (optional EOL Integration).
- Auto OK/NOK decision with pneumatic reject chute.
- HMI + MES connectivity for production history traceability.
- Auto & Manual Mode for operator safety and flexibility.
- Easy maintenance design | Tool-less fixture changeover.
Advanced Features
- Dedicated for 24×7 High-Volume Automotive Production.
- Supports Multiple Part Variants without Tool Change.
- Ensures Zero-Defect via 100% Poka-Yoke Inspection Logic.
- 100% Digital Quality Traceability — MES / ERP / Cloud Ready.
- Meets Global Standards — IATF 16949, VDA 6.3, ISO 16232.
- Industry 4.0 Ready — Barcode, RFID, Data Logging, Remote Diagnostics
Ideal For
- Fuel / Oil / Air Filter Assembly.
- EV Powertrain Component Assembly.
- Precision Automotive Plastic / Metal Housing Assembly.
- Tier-1 & OEM Quality Compliance Manufacturing
Fuel Filter Assembly Line
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