Leak Testing Machines, Automation Solutions, Data Traceability, Conveyors & SPM Manufacturers in Bengaluru, Karnataka, India

ELECTRIC VEHICLE COMPONENT ASSEMBLY

Fully semi-automated multi-station assembly system

Fully semi-automated multi-station assembly system engineered exclusively for Series Steering Control Modules, designed to meet Tier-1 automotive supplier standards.

Key Technical Features:

  • Multi-Station Inline Assembly Architecture – servo-controlled sequential operations.
  • PCB Placement & Poka-Yoke Validation with alignment sensors.
  • Ultrasonic / Servo Press Fitting for switch housings & tactile components.
  • Auto Screw Tightening Station with torque feedback & error-proofing.
  • Keypad / Switch Functional Testing (tactile force & electrical contact).
  • Auto Camera-Based Inspection for orientation & surface quality check.
  • Automatic OK/NOK Sorting Mechanism.
  • Barcode / QR Code Traceability with real-time MES/SCADA connectivity.
  • Advanced HMI + Recipe Selection for fast model changeover.

Benefits:

  • 100% error-free assembly with Poka-Yoke architecture.
  • Supports multiple models (SU2i / BN7i) with auto recipe switching.
  • Designed for 24×7 Automotive Mass Production.
  • Ensures maximum process repeatability & zero operator dependency.
PCB & Keypad ing Machine PCB & Keypad ing Machine

A dedicated semi-automatic workstation designed for automotive steering module / interior trim / plastic assembly applications, equipped with precision Kilews electric screwdriver and Poka-Yoke fixturing for error-proof fastening.

Key Technical Features:

  • Kilews high-precision electric screwdriver with torque feedback.
  • Dedicated pneumatic clamping fixture for perfect part positioning.
  • Poka-Yoke guided screw sequence — eliminates human error.
  • HMI-based operation with model recipe selection.
  • Auto torque OK/NOK judgment with screw depth/angle monitoring.
  • Compact single-station design — safe & operator-friendly.
  • Optional Vision/Barcode validation module for advanced traceability.

Industrial Use:

  • Ideal for automotive interior trim, steering switch modules, ECU covers, plastic housings, PCB sub-assemblies — ensures consistent torque accuracy, fast takt time, and repeatable quality.
Semi-Auto Screwing Machine Semi-Auto Screwing Machine