Cylinder Head Leak Testing Machine

The Engine Cylinder Head Leak Test Machine is a customized system designed for dry and wet leak testing of engine cylinder heads with high precision and repeatability. The machine accommodates nine variants of cylinder heads in a single setup, offering flexible operation for automotive manufacturing applications.

Key Technical Features:

Leak Testing Technology:

• Equipped with the COSMO Air Leak Tester, the system ensures accurate leak testing for Water Jackets and Oil Cavities with reliable results.

Multi-Variant Testing:

• Capable of handling ten different variants in one machine, reducing downtime and investment for multiple setups.

Automated Functions:

• Continuity Testing: Detects blockages in machined oil holes.
• Leak Location Identification: Dipping facility to pinpoint exact leak positions.
• Auto Punch Marking: Automatically marks passed components for easy identification.

Testing Parameters:

• Component Type: Cylinder Head
• Leak Media: Air (Dry) + Water (Wet)
• Modes: Automatic & Manual for operational flexibility

Operation & Control:

• Variant selection and configuration via HMI & PLC interface.
• Cycle status display using bright LED 7-segment indicators.
• Auto clamping system with position sensing for safe, precise handling.

Data Acquisition & Traceability:

• Integrated data logging system for storing and analyzing leak test data.
• Automated traceability features for quality control and documentation.

Applications:

• Leak testing of engine cylinder heads for automotive industries.
• Quality validation of multi-variant engine components in production lines.