Assembly of Electrical Parts in Bangalore, Karnataka, India

This system is an automated EV Motor Controller Assembly workstation designed for precision glue dispensing, online process validation, and complete data traceability.

Key Process Features:

• Automated PCB Positioning & Poka-Yoke for correct part loading.
• Servo-controlled robotic glue dispensing with precise path and volume control.
• Barcode / QR-code scanner for part identification.
• Auto OK/NOK decision with digital result generation.
• Industrial HMI with configurable glue path recipes.
• Automatic data logging to CSV / SQL / MES server.
• Robotic XYZ glue dispensing with ±0.1 mm bead accuracy.
• Path learning & recipe-based dispensing (supports multiple MCU variants).
• Auto PCB / part presence validation via sensors or vision.
• Auto barcode / QR recognition before dispensing (traceability interlock).
• OK/NOK classification based on volume, position & completion.
• Data logging to local database / MES / cloud (Industry 4.0 ready).

Why This System Is Preferred

• Fully eliminates operator dependency & glue wastage.
• Uniform sealing quality improves product lifespan & IP protection.
• Auto interlocked — rejects wrong part, wrong orientation, wrong recipe.
• Ready for EV inverter, ECU, BMS, smart controller sealing applications.
• Supports 24×7 high-volume automated production.

Benefits

• 100% accuracy and repeatability — eliminates operator dependency.
• Consistent sealing quality with programmable glue volume control.
• Ideal for EV control modules, inverter PCB, ECU sealing, relay/glow plug units.
• Supports Industry 4.0, smart manufacturing & MES connectivity.
• This robotic dispensing setup is designed for Tier-1 EV component manufacturers requiring precision, reliability, and traceable glue sealing automation.