This system is an automated EV Motor Controller Assembly workstation designed for precision glue dispensing, online process validation, and complete data traceability.
Key Process Features:
- Automated PCB Positioning & Poka-Yoke for correct part loading.
- Servo-controlled robotic glue dispensing with precise path and volume control.
- Barcode / QR-code scanner for part identification.
- Auto OK/NOK decision with digital result generation.
- Industrial HMI with configurable glue path recipes.
- Automatic data logging to CSV / SQL / MES server.
- Robotic XYZ glue dispensing with ±0.1 mm bead accuracy.
- Path learning & recipe-based dispensing (supports multiple MCU variants).
- Auto PCB / part presence validation via sensors or vision.
- Auto barcode / QR recognition before dispensing (traceability interlock).
- OK/NOK classification based on volume, position & completion.
- Data logging to local database / MES / cloud (Industry 4.0 ready).
Why This System Is Preferred
- Fully eliminates operator dependency & glue wastage.
- Uniform sealing quality improves product lifespan & IP protection.
- Auto interlocked — rejects wrong part, wrong orientation, wrong recipe.
- Ready for EV inverter, ECU, BMS, smart controller sealing applications.
- Supports 24×7 high-volume automated production.
Benefits
- 100% accuracy and repeatability — eliminates operator dependency.
- Consistent sealing quality with programmable glue volume control.
- Ideal for EV control modules, inverter PCB, ECU sealing, relay/glow plug units.
- Supports Industry 4.0, smart manufacturing & MES connectivity.
- This robotic dispensing setup is designed for Tier-1 EV component manufacturers requiring precision, reliability, and traceable glue sealing automation.
PCBA Heat Sink Screwing
Cover and Connector Screwing
Heating Oven, Thermal Stress & Cooling Conveyor
Leak Testing and Data Traceability