Leak Testing Machines, Automation Solutions, Data Traceability, Conveyors & SPM Manufacturers in Bengaluru, Karnataka, India

The MHEV Bracket Vision Inspection Machine is an advanced quality control solution designed to detect and verify the presence of critical sub-components in assemblies. Powered by the Keyence IV3-G500CA Vision Camera, the system ensures high-speed, accurate inspection to prevent assembly errors and improve product reliability.

Key Technical Features:

Vision Inspection Technology:

• Integrated Keyence IV3-G500CA smart vision camera with advanced image recognition.
• Capable of detecting missing or misaligned child parts such as gasket, filter element, spring, and filter body.
• Configurable for multiple inspection profiles depending on product variant.

Inspection Method:

• High-resolution image capture of each assembly.
• Real-time comparison against pre-defined reference images.
• Automatic Pass/Fail decision communicated to the operator and system controller.

System Integration:

• Results displayed on HMI and large monitor for clear operator feedback.
• Automatic rejection mechanism or operator alert for failed parts.
• Data logging and storage for traceability and quality reporting.

Mechanical & Ergonomic Design:

• Compact structure with ergonomic working height.
• Integrated lighting system for consistent image quality.
• Easy access for part placement and inspection.
• Safety features including emergency stop button and guarded design.

Applications:

• Verification of child part presence and orientation in assemblies.
• Detection of missing gaskets, springs, filters, or housing components.
• Ensuring zero-defect assembly in automotive, filtration, and precision engineering industries.