Engine Cylinder Head Leak Testing Machine
Engine Cylinder Head Leak Testing Machine
The Engine Cylinder Head Leak Test Machine is a customized system designed for dry and wet leak testing of engine cylinder heads with high precision and repeatability. The machine accommodates nine variants of cylinder heads in a single setup, offering flexible operation for automotive manufacturing applications.
Key Technical Features:
Leak Testing Technology:
- Equipped with the COSMO Air Leak Tester, the system ensures accurate leak testing for Water Jackets and Oil Cavities with reliable results.
Multi-Variant Testing:
- Capable of handling ten different variants in one machine, reducing downtime and investment for multiple setups.
Automated Functions:
- Continuity Testing: Detects blockages in machined oil holes.
- Leak Location Identification: Dipping facility to pinpoint exact leak positions.
- Auto Punch Marking: Automatically marks passed components for easy identification.
Testing Parameters:
- Component Type: Cylinder Head
- Leak Media: Air (Dry) + Water (Wet)
- Modes: Automatic & Manual for operational flexibility
Operation & Control:
- Variant selection and configuration via HMI & PLC interface.
- Cycle status display using bright LED 7-segment indicators.
- Auto clamping system with position sensing for safe, precise handling.
Data Acquisition & Traceability:
- Integrated data logging system for storing and analyzing leak test data.
- Automated traceability features for quality control and documentation.
Applications:
- Leak testing of engine cylinder heads for automotive industries.
- Quality validation of multi-variant engine components in production lines.
